108803 RF, Moscow, p.Sosenskoye, Letovo, 5d
+7 (495) 645-21-59
651-85-20
Eng | Rus
 
 

Production

In 2009 Koudijs MKorma purchased the factory in Lakinsk, Vladimir Oblast. Inhouse production of Premium class premixes was launched.

Our factory is a modern enterprise; its production cycle includes all phases needed for getting high quality ready to use product. Productive capacity of the plant allows producing up to 120 000 tons of premixes per year.

Factory production lines are completely automated and equipped up to date. The main technological equipment - big component mixer of Dinnissen Dutch company, small mixer, dryer and crusher bran, produced by famous German company AMANDUS KAHL, presented on the market of the equipment more than 100 years already. Dosing system and system of self-operated control are designed, produced and implemented by the specialists of weight measuring company TENZO-M.

Hardware unit is based on the industrial controllers of ICP DAS and electric components of  OMRON and SCHNIDER ELECTRIC companies. To make a great number of mechanisms, dampers, conveyors and other tools move, the equipment of the best European producers DANFOSS and FESTO is used.

Implementation of advanced technologies and high technological equipment allows the plant to produce premixes of the most complex individual recipes, demonstrate impressive technical results. Particularly, the number of the source raw materials is up to 113; the minimum doze weighed out in automated regime is 10 gr.

Technological process automated control system works on the "one factory – one operator" principle and using two monitors, fully automated control of the plant is being executed. Such kind of system allows executing a wide range of technologist’s tasks, minimizing "human factor" influence, performing of the optimization of dozing and mixing regimes algorithm, forming of various reports and diagnostics of soft and hardware complex.

In 2013 a new unique factory - production of prestarter for piglets was opened.

The factory is designed and built on the basis of specially developed technologies and unique engineering solutions. The plant consists of 4 functional shops: silo housing, line of bran preparation, batching and mixing sector and automatic line of finish product packing. In addition, a warehouse of finish product storage is issued.

High quality of production is also provided by the comprehensive monitoring: raw material, technological process and finished product.

De Heus factory owns a high-tech laboratory.

Pinnacle PCX is designed to determine the amino acid content of feeds, premixes and raw materials. It allows identifying 19 amino acids in one sample.

Microstrip enzyme linked immunosorbend assay (ELISA) Stat Fax 303+ is designed for parallel quantitative analysis of both large amounts of materials and individual samples. The time of analysis is 30 minutes; the results are consistent with HPLC data.

For more accurate, fast and high-quality analysis of vitamins and amino acids, the latest generation of Perkin Elmer liquid chromatography system is used. It performs analysis of fat-soluble vitamins A, D and E simultaneously. The device automatically switches the wavelength for each of the three vitamins, calculating the actual vitamin content of the calibration curve based on the Sigma vitamin-standard.

The modern base Foss, created on the basis of Dutch calibration taking into consideration the raw materials used in Russian production and finish product. It allows analyzing the indexes of raw materials nutrition and finish product. In raw materials the following components are being analyzed: protein, fat, fibre, moisture, ash and starch. As to the finish product – fat, fibre, moisture and protein. The analysis period is 5 min. + sample preparation on the ring mill, where the substance is being milled to the fineness needed, set on the ring mill according to the standard for NIR method.

The lab staff has mastered new modern devices of FOSS company:

Kjeltec is able to detect protein in raw materials and finished feed;

Fibertec - fiber in raw materials and finished feed;

Soxtec - fat in raw materials and finished feed.

Thermostatic bath for sample preparation Termex is a modern laboratory instrument that evenly heats the samples placed in its chamber. The presence of a digital display and manual indicator allows technicians to accurately set the temperature of the water chamber and create samples with the utmost accuracy and the least amount of error.

2-6 Е, Sigma - is a desk-mounted laboratory centrifuge with swinging bucket rotor. It is designed for centrifugal separation in small and medium volume, both cooling and heating functions, at the speed of up to 4 000 rpm. It’s used to separate sample in volumes of 100 ml.

All products of Koudijs MKorma comply with the global quality standards, ISO 9001-2009 and ISO 22 000, including HACCP, which guarantees for consumers products’ high quality and safety; the laboratory is accredited according to ISO 17025-2009.

Competent and thought-out combination of all the components allows Koudijs MKorma company producing high quality product, which is not inferior to the western analogs.



Do you know that the average frequency of semen from one boar is 4 days? (boar semen after, boar is given 3 days of rest and on the 4th day boar semen is taken again)
 
 
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